What are the biggest maintenance challenges in the water and wastewater sector?

Water and wastewater infrastructure operates under relentless conditions — where corrosion, erosion, leakage, and structural degradation continuously threaten performance and compliance. Ageing systems, harsh chemicals, and environmental exposure only accelerate asset deterioration.

Common Challenges in Water & Wastewater Facilities:

  • Aggressive corrosion from chlorinated water, hydrogen sulphide, and microbial attack
  • Erosion and abrasion from grit-laden flows, high-velocity water, and chemical dosing
  • Concrete degradation in tanks, bunds, chambers, and drainage zones
  • Leakage from pipework, joints, valves, and tanks
  • Mechanical wear of pumps, impellers, clarifiers, mixers, and aerators

Without effective maintenance solutions, these issues lead to costly system failures, downtime, environmental hazards, and regulatory compliance risks.

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How do protective coatings improve infrastructure durability in water and wastewater facilities?

At UNIQUE POLYMER SYSTEMS (UPS), we provide engineered protective coatings specifically designed to withstand chemical, mechanical, and environmental stresses in both clean and dirty water environments.

Our Protective Coating Systems Include:

  • Solvent-free epoxy and polyurethane coatings – for tanks, clarifiers, settlement basins, and wet wells
  • Chemical-resistant linings – for bunds, dosing zones, effluent areas, and filter beds
  • Abrasion-resistant ceramic coatings – for pump internals, impellers, pipe bores, and flow channels
  • Waterproofing systems – for concrete tanks, sumps, rooftops, and underground chambers
  • Corrosion-resistant coatings – for steelwork, pipe supports, access platforms, and submerged assets

Many coatings are WRAS-approved and safe for potable water contact, delivering long-term protection in chemically aggressive and high-moisture environments.

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What composite repair systems are used in water and wastewater maintenance?

When damage occurs, full equipment replacement is often disruptive and expensive. UPS composite repair systems offer fast, in-situ solutions that restore integrity, reduce downtime, and extend asset life — all without excavation or hot work.

Composite Repair Applications Include:

  • Pipe wrapping and reinforcement systems – seal corroded or leaking mains, pressure lines, and gravity-fed systems
  • Metal repair compounds – rebuild and protect pumps, valve bodies, flanges, and mechanical components
  • Concrete repair mortars and coatings – restore damaged bunds, tank walls, spillways, and chamber bases
  • Rapid sealing kits – for emergency containment of leaks in active pipework or tanks
  • Structural reinforcement composites – strengthen degraded access structures, platforms, and support systems

All systems are solvent-free, easy to apply, and highly resistant to chemical and physical stress.

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Where are UPS coatings and repairs used in water and wastewater infrastructure?

Our protective systems are applied across all areas of water and wastewater operations, including:

  • Water Treatment Works (WTWs) – tank linings, pipe protection, chemical bund coatings
  • Wastewater Treatment Plants (WWTPs) – clarifier coatings, pump repairs, structural reinforcement
  • Pumping stations – impeller protection, leak sealing, waterproofing
  • Sewer and stormwater systems – manhole sealing, concrete repair, pipe protection
  • Reservoirs and tanks – corrosion control, waterproof coatings, WRAS-approved linings
  • Utility chambers and access zones – structural coating and leak prevention systems
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What are the operational benefits of UPS solutions in the utility sector?

  • Extended infrastructure and equipment service life
  • Reduced maintenance frequency and long-term cost savings
  • Faster, safer in-situ repair methods without disruption
  • Improved reliability, leak control, and environmental protection
  • Enhanced compliance with water industry standards and regulations
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Why choose UNIQUE POLYMER SYSTEMS for water and wastewater maintenance support?

At UPS, we understand the pressures facing utility providers, facility managers, and maintenance contractors — from asset management targets and environmental compliance to budget limitations and emergency response needs.

We Provide:

  • On-site condition surveys and technical support
  • Tailored coating specifications and WRAS-approved materials
  • Application training and contractor guidance
  • Environmentally responsible, VOC-free technologies
Roof and Repair Protection