Unique Polymer Solutions

What are the major maintenance challenges in petrochemical operations?

Petrochemical facilities operate under some of the most extreme industrial conditions. With constant exposure to corrosive chemicals, high temperatures, mechanical stress, and pressure, equipment deterioration is a persistent and costly issue.

Common Problems in Petrochemical Plants:

Corrosion in pipelines, tanks, vessels, and steel structures
Chemical attack from acids, alkalis, hydrocarbons, and solvents
Erosion and wear in pumps, agitators, impellers, and mixing equipment
Leaks in pressurised pipe systems, joints, and valves
Concrete degradation in chemical bunds, sumps, loading zones, and drainage areas

If not addressed effectively, these challenges lead to equipment failure, safety risks, environmental hazards, and production losses.

How do protective coatings improve durability in petrochemical environments?

At UNIQUE POLYMER SYSTEMS (UPS), we supply advanced chemical-resistant protective coatings tailored to withstand the extreme demands of petrochemical processing and refining operations.

Our Protective Coating Solutions Include:

Chemical-resistant linings – for storage tanks, bunds, dosing systems, and separators
Corrosion barrier coatings – for pipelines, structural steel, pipe racks, and flare stack frames
High-temperature coatings – for heat exchangers, chimneys, vessels, and exhausts
Abrasion-resistant coatings – for pumps, mixers, valves, and rotating components
Concrete coatings and resurfacing systems – for chemical bunds, floors, drainage areas, and trench linings

All coatings are solvent-free, fast-curing, and high-performance, designed to create a reliable barrier against chemical, thermal, and mechanical degradation — while supporting compliance with environmental and safety standards.

What composite repair systems are available for petrochemical plant maintenance?

When damage or degradation occurs, UPS composite repair systems provide rapid, in-situ solutions — ideal for high-risk, time-critical, or hazardous zone applications where hot work or equipment removal isn’t viable.

Composite Repair Applications Include:

Metal repair compounds – rebuild worn pump casings, heat exchanger plates, flanges, housings
Pipe wrap and reinforcement systems – seal and reinforce corroded or leaking pipelines, even under pressure
Leak sealing kits – fast-acting emergency solutions for process leaks and hazardous fluid containment
Structural reinforcement materials – restore load-bearing strength in platforms, tank skirts, supports, and frames
Concrete repair systems – rebuild and seal damaged bunds, plinths, trench linings, and chemical flooring

These systems offer exceptional chemical resistance, durability, and fast curing, making them a vital tool for maintenance teams in critical environments.

Where are UPS coatings and repairs used in the petrochemical sector?

UPS solutions are trusted across upstream, midstream, and downstream operations, including:

Refineries and processing plants – tank linings, bund coatings, pipeline and structural steel protection
Chemical storage and dosing facilities – coatings for tanks, containment systems, and transfer lines
Pump and valve repair zones – composite rebuilds for mechanical components and flow equipment
Utilities and infrastructure areas – coatings for floors, drains, trenches, walls, and sumps
Hazardous maintenance zones – pipe wrapping, sealing kits, structural reinforcement in restricted access areas

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What benefits do UPS solutions bring to petrochemical operations?

Extended asset life in chemically aggressive environments
Reduced downtime through fast, in-situ repair options
Lower maintenance costs and improved equipment reliability
Enhanced safety and environmental compliance
Minimised risk of system failure and unplanned production stoppages

Why choose UNIQUE POLYMER SYSTEMS as your petrochemical maintenance partner?

We understand the technical, regulatory, and safety-critical demands of petrochemical operations. That’s why our systems are backed by expert guidance, real-world performance data, and robust product engineering to support high-risk environments.

Our Services Include:

Product selection tailored to specific chemical and thermal exposures
Chemical resistance charts and system specification guidance
Training and support for maintenance teams and contractors
On-site consultancy and full QA/QC documentation for compliance audits

Petrochemical