What are the key maintenance challenges in the paper and pulp manufacturing industry?

The paper and pulp sector operates under relentless production demands and extreme conditions. Exposure to chemical attack, abrasion, high humidity, steam, and mechanical wear places heavy strain on critical equipment and infrastructure.

Common Issues Faced by Paper & Pulp Facilities:

• Corrosion in digesters, tanks, pipelines, and ducts
• Erosion and chemical attack in pumps, agitators, and process tanks
• Mechanical wear on suction rolls, press components, and vacuum systems
• Degradation of steelwork in humid, high-temperature environments
• Concrete deterioration in bunds, drainage systems, and effluent areas

Without robust protection and responsive repair systems, these problems lead to unplanned downtime, production loss, and increased maintenance costs.

What composite repair systems are used in paper and pulp manufacturing?

When failure or degradation occurs, UPS composite repair technologies offer fast, cost-efficient, in-situ repairs — avoiding full equipment replacement and minimising disruption to production.

Composite Repair Applications Include:

• Metal repair compounds – rebuild shafts, rollers, pump housings, valve seats, and mechanical components
• Pipe wrap and reinforcement systems – seal leaks and reinforce corroded pipework
• Leak sealing kits – emergency response solutions for pipelines, tanks, and joints
• Structural reinforcement composites – strengthen supports, steel frames, machinery bases
• Concrete repair mortars and coatings – restore bunds, tanks, flooring, drains, and containment zones

These systems bond effectively, cure quickly, and perform under chemical, thermal, and mechanical stress.

What benefits do UPS solutions offer to paper and pulp producers?

• Extended service life of critical plant equipment and structures
• Reduced maintenance downtime and replacement costs
• Faster, in-situ maintenance with minimal operational disruption
• Increased resistance to chemical, abrasive, and corrosive attack
• Improved safety, compliance, and operational efficiency

Why choose UNIQUE POLYMER SYSTEMS as your maintenance partner in the paper and pulp sector?

We understand the demands of continuous, high-output manufacturing environments. That’s why our systems are engineered for speed, reliability, and long-term resilience, giving maintenance teams the tools to keep production running smoothly.