Unique Polymer Solutions

What are the most critical maintenance challenges in the oil and gas industry?

Oil & Gas operations face some of the harshest environments in the industrial world. Equipment and infrastructure are constantly exposed to a combination of corrosive chemicals, abrasive particulates, extreme temperatures, and mechanical stress — from offshore platforms and pipelines to refineries and storage terminals.

Common Challenges in Oil & Gas Maintenance:

Severe corrosion from hydrocarbons, seawater, and chemical fluids
Abrasive wear and erosion in flow lines, pump housings, separators, and valves
Mechanical impact damage to tanks, pipework, risers, and platforms
High-temperature exposure and thermal cycling in processing units and flare stacks
Aggressive chemical attack in refining and storage areas

If not proactively managed, these issues can cause catastrophic failures, unplanned shutdowns, and significant environmental and safety risks.

How do protective coatings improve equipment durability in oil & gas applications?

At UNIQUE POLYMER SYSTEMS (UPS), we offer a specialised portfolio of industrial-grade protective coatings engineered to protect critical infrastructure across upstream, midstream, and downstream operations.

Our Protective Coating Systems Include:

Chemical-resistant epoxy linings – for tanks, separators, bunds, and process pipework
Ceramic-enhanced abrasion-resistant coatings – for impellers, pump internals, valves, and flow systems
High-temperature coatings – for flare stacks, chimneys, exhaust systems, and heat-prone structures
Solvent-free corrosion barrier coatings – for offshore platforms, splash zones, and subsea assets
Elastomeric coatings – for flexible joints, vibrating components, and high-load areas

These systems are fast-curing, solvent-free, durable, and easy to apply on-site or during planned maintenance windows, minimising disruption to operations.

What composite repair solutions are used in oil and gas maintenance operations?

When asset damage occurs, UPS composite repair technologies provide rapid, in-situ solutions — ideal for remote locations, hazardous areas, or emergency situations, where replacement or shutdown isn't viable.

Key Composite Repair Applications:

Pipe repair wraps and reinforcement systems – seal and strengthen corroded, leaking, or weakened pipework
Metal repair compounds – rebuild worn valve bodies, flanges, pump casings, and mechanical parts
Rapid leak sealing kits – for emergency containment of hydrocarbon and water leaks
Structural reinforcement composites – restore integrity to tanks, platforms, risers, supports, and walkways

These systems adhere to a wide range of substrates, perform in high-pressure, high-temperature environments, and offer exceptional resistance to oil, chemicals, and seawater.

Where are UPS systems used across the oil & gas value chain?

Our coatings and repair systems are used across upstream, midstream, and downstream infrastructure, including:

Offshore and onshore platforms – riser protection, splash zone coatings, pipe sealing
Refineries and petrochemical plants – tank linings, chemical bund coatings, equipment repair
Storage and loading terminals – leak sealing, pipe wrapping, corrosion barrier systems
Gas distribution networks – valve refurbishments, pipeline reinforcement, sealing applications
Drilling rigs and FPSOs – structural reinforcement, wear protection, emergency repairs

What are the key benefits of UPS coating and repair systems in oil and gas operations?

Extended asset life and reduced replacement costs
Minimised unplanned downtime and production disruption
Rapid, non-intrusive in-situ repair capabilities
Enhanced environmental and safety performance
Compliance with industry standards and regulatory requirements

Why partner with UNIQUE POLYMER SYSTEMS for oil & gas maintenance?

We understand the unique demands of the Oil & Gas industry — from remote offshore installations to critical downstream facilities — and deliver proven solutions that help you protect your infrastructure, reduce costs, and operate safely.

We Provide:

Site-specific technical recommendations and product selection
Application training and contractor support
On-site maintenance consultancy and survey services
Full compliance documentation and material certifications

Oil and Gas