What are the biggest maintenance challenges in the mining and quarrying industry?

Mining and quarrying operations take place in some of the world’s most demanding environments, where critical equipment and infrastructure are subjected to extreme wear and damage.

Common Issues Faced in Mining & Quarrying Environments:

  • Abrasion and erosion from high-velocity slurries, aggregates, and dust
  • Corrosion due to moisture, chemicals, and harsh weather
  • Mechanical wear and impact damage to crushers, conveyors, feeders, and hoppers
  • Structural degradation of pipes, silos, tanks, and steel frameworks
  • Equipment fatigue across heavy-duty assets such as draglines, excavators, and vibrating screens

Without proper protection and fast-response maintenance, these issues lead to unplanned shutdowns, rising repair costs, and reduced productivity.

Roof and Repair Protection

How can protective coatings reduce wear and improve durability in mining operations?

At UNIQUE POLYMER SYSTEMS (UPS), we deliver engineered coating technologies designed to withstand the toughest mechanical, chemical, and environmental conditions — providing long-term asset protection and performance.

Our Protective Coating Solutions Include:

  • Ceramic-enhanced abrasion-resistant coatings – for high-wear zones such as chutes, hoppers, cyclones, and feeders
  • Corrosion-resistant epoxy linings – for steel tanks, structural steel, pipelines, and bunds
  • Chemical-resistant coatings – ideal for mineral processing areas and slurry systems
  • Elastomeric coatings – for components exposed to vibration, impact, and dynamic loading
  • Solvent-free barrier coatings – for use in environmentally sensitive areas

These coatings are quick to apply, cure rapidly, and deliver robust, long-lasting defence across all mining and quarrying applications.

Roof and Repair Protection

What composite repair systems are available for mining equipment and infrastructure?

When asset replacement isn’t practical, UPS composite repair systems offer fast, durable, and non-disruptive repair solutions — restoring performance without disassembly or hot work.

Composite Repair Applications Include:

  • Metal repair compounds – rebuild worn or damaged pump casings, shafts, impellers, and wear plates
  • Pipe wrapping and reinforcement kits – seal and reinforce corroded slurry lines, transfer pipes, and air ducts
  • Emergency leak sealing kits – enable fast, on-site repairs to pressurised systems or containment zones
  • Structural reinforcement systems – restore load-bearing strength to screens, platforms, gantries, and walkways

These systems are designed for in-situ application, high mechanical stress environments, and long-term resistance to abrasion, vibration, and chemicals.

Roof and Repair Protection

Where are UPS coatings and repair systems used in the mining & quarrying sector?

Our technologies are deployed across a wide variety of equipment and infrastructure in:

  • Aggregate processing facilities – screen decks, crushers, vibratory motors
  • Slurry handling systems – pumps, pipes, valves, impellers, tank linings
  • Material transport infrastructure – conveyors, chutes, loading bins, silos, and pulleys
  • Mobile heavy equipment – excavators, loaders, haul trucks, shovels, and crushers
  • Structural steelwork and supports – corrosion protection for gantries, frames, and walkways
  • Stone quarrying operations – protection of rock handling systems and impact-prone machinery
Roof and Repair Protection

What benefits do UPS solutions deliver to mining and quarrying operations?

  • Extended equipment life and asset protection
  • Reduced maintenance frequency and costs
  • Faster repair response times with in-situ systems
  • Minimised unplanned downtime and production disruption
  • Improved workplace safety and structural integrity
  • Environmentally responsible materials (solvent-free, low VOC)
Roof and Repair Protection

Why choose UNIQUE POLYMER SYSTEMS for mining maintenance and repair?

We understand the high-pressure, high-impact nature of mining and quarrying operations. That’s why our solutions are proven in-field, backed by technical support, and engineered to deliver long-term value in even the harshest industrial conditions.

Our Services Include:

  • On-site technical consultation and asset surveys
  • Tailored product specifications and material guidance
  • Training and application support for contractors or internal teams
  • Environmentally compliant coating and repair systems
Roof and Repair Protection
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